Appendix 1 – Fire Resistance Test Procedures
for “A”, “B” and “F” Class Divisions
1 General
1.1 Approval of constructions will be restricted
to the orientation in which they have been tested; therefore, bulkheads,
linings and doors shall be tested vertically mounted and decks and
ceilings shall be tested horizontally mounted. It is only necessary
to test decks with the underside exposed to the heating conditions,
and "B" and "F" class ceilings and linings are required only to be
tested from the side incorporating the ceiling or the lining.
1.2 For "A" class bulkheads and doors for "general
application", i.e. for use of the insulation material on either side
of the structural core, and also for "B" class bulkheads and doors,
approval usually requires that the construction has been tested from
each side separately, using two separate specimens, unless the Administration
considers that only a single test to one side, that being the side
expected to provide a performance inferior to the other side, is appropriate.
1.3 In tests for "A" class bulkheads for "general
application" it may be possible for approval to be granted on the
basis of a single test only, provided that the bulkhead has been tested
in the most onerous manner, which is considered to be with the insulation
on the unexposed face and the stiffeners also on that side.
1.4 In tests for "A" class bulkheads for "restricted
application", i.e. where the fire hazard has been identified as being
from the insulated side only, the bulkhead can be tested with the
insulation on the exposed face and with the stiffeners also on that
side.
1.5 If approval of an "A" class bulkhead is being
sought involving the use of "double-sided application" of the insulation,
the thickness of the insulation being equal on both sides of the structural
core, it shall be tested with the stiffeners on the unexposed side
of the bulkhead, otherwise it shall be tested with the side with the
thinnest thickness of insulation on the exposed face.
1.6 The thickness of insulation on the stiffeners
need not be same as that of the steel plate.
1.7 If insulation of an "A" class division is
to be provided by membrane protection, i.e. by a "B" class ceiling
to a structural steel core or a "B" class lining to a structural steel
core, the distance between the membrane, i.e. the ceiling or the lining,
and the structural core shall be the minimum for which approval is
being sought. For "A" class bulkheads, the division is required to
be tested both from the structural core side, and from the "B" class
lining side. For both ceilings and linings which may form part of
such deck or bulkhead constructions, they shall satisfy at least "B-0"
classification.
1.8 When the insulation of an "A" class division
is provided by membrane protection, the stiffeners of the structural
core shall be positioned in the cavity between the steel plate of
the structural core and the membrane protection. For an "A" class
bulkhead the Administration may accept or require the stiffeners to
be on the opposite side of the steel plate of the structural core
to enable the distance between the membrane protection and the structural
core to be reduced to a minimum.
1.9 The dimensions of the structural cores of
the test specimens given in paragraph 2 are intended for structural
cores of stiffened flat plates of steel or aluminium alloy.
The Administration may require tests to be carried out on
specimens having structural cores of materials other than steel or
aluminium alloy if such materials are more representative of the construction
to be used on board ships.
1.10 "A" class divisions which consist of an uninsulated
steel bulkhead or deck of suitable scantlings and without openings
can be deemed to satisfy the requirements for class "A-0" divisions,
i.e. to satisfy the requirements for the passage of smoke and flame,
without the need for testing. All other divisions, including class
"A-0" divisions with a structural core of aluminium, are required
to be tested.
1.11 Results obtained on an insulating material
used in conjunction with an "A" class division may be applied to constructions
incorporating heavier scantlings than those tested and providing the
orientation of the construction is the same, i.e. results from bulkhead
tests shall not be applied to decks and vice versa.
1.12 The construction to be tested shall be, as
far as possible, representative of that to be used on board ships,
including the materials and method of assembly.
1.13 The designs of the specimens proposed in
this appendix are considered to reflect the worst case situations
in order to provide maximum usefulness of the classifications to end-use
applications. However, the Administration may accept or request special
test arrangements which provide additional information required for
approval, especially of those types of constructions which do not
utilize the conventional components of horizontal and vertical divisions,
e.g., where cabins may be of a modular type construction involving
continuous connections between bulkheads, decks and ceilings.
1.14 Doors, windows and other division penetrations
intended to be installed in fire divisions made of material other
than steel shall correspond to prototype(s) tested on a division made
of such material, unless the Administration is satisfied that the
construction, as approved, does not impair the fire resistance of
the division regardless of the division construction.
1.15 Constructions shall be tested without paint
or other superimposed finish, provided that where they are only produced
with a superimposed finish, and subject to the agreement of the Administration,
they may be tested as produced. Such constructions may be required
to be tested with a superimposed finish if such a finish is considered
by the Administration to have a detrimental effect on the performance
of the construction in the test.
1.16 "B" class constructions shall be tested without
finishes. For constructions where this is not possible, the finishes
may be included in the "B" class test specimen, and shall be included
in the non-combustibility test of the construction.
2 Nature of Test Specimens
2.1 “A” class bulkheads
2.1.1.1 The minimum overall dimensions of the
test specimen, including the perimeter details at the top, bottom
and vertical edges, are 2,440 mm width and 2,500 mm height. When the
maximum overall height in practice is less than that given above,
then the test specimen shall be of the maximum height to be used in
practice.
2.1.1.2 The minimum bulkhead panel height shall
be a standard height of the manufactured panel with a dimension of
2,400 mm.
2.1.1.3 The overall dimensions of the structural
core shall be 20 mm less in both the width and the height than the
overall dimensions of the specimen, and the other dimensions of the
structural core shall be as follows:
– thickness of plating:
|
steel 4.5 ± 0.5 mm
|
|
aluminium 6.0 ± 0.5 mm
|
– stiffeners spaced at 600
mm:
|
steel (65 ± 5) x (65 ± 5) x (6 ±
1) mm
|
|
aluminium (100 ± 5) x (75 ± 5)
x (9 ± 1) mm
|
2.1.1.4 The width of the structural core may be
greater than the specified dimensions providing that the additional
width is in increments of 600 mm to maintain the stiffener centres
and the relationship between the stiffeners and the perimeter detail.
2.1.1.5 Any joints in the plating shall be fully
welded, at least from one side.
2.1.1.6 The construction of a structural steel
core having the recommended dimensions is shown in figure 1; the thickness
of the plating and dimensions of the stiffeners shown are nominal
dimensions. Irrespective of the dimensions of the structural core
and the material of manufacture, the details around the perimeter
shall be as illustrated in figure 3.
2.1.2.1 Where insulation is provided by panels
(e.g., a "B" class lining), then the test specimen shall be such that
at least one of the panels is of full width and this, or these, shall
be positioned such that both its/their longitudinal edges are jointed
to an adjacent panel and are not secured to the restraint frame.
2.1.2.2 The overall dimensions of the panel insulation
system, including the perimeter details at all the edges, shall be
20 mm greater in each direction than the equivalent dimensions of
the structural core.
2.1.2.3 If the insulation system is a lining which
may incorporate electrical fittings, e.g., light fittings and/or ventilation
units, it is necessary that initially a test is performed on a specimen
of the lining itself, without the incorporation of these units, to
establish the basic performance. A separate test(s) shall be performed
on a specimen(s) with the units incorporated to ascertain their influence
on the performance of the lining.
2.1.2.4 Where the insulation consists of blankets,
the blankets shall be arranged so that not less than two transverse
joints between blankets are included. The joints shall be located
not less than 600 mm from the edges of the bulkhead.
2.1.3.1 The applicant shall provide full constructional
details of the test specimen in the form of drawings (including a
detailed schedule of components) and method of assembly, such that
the laboratory is able to confirm agreement between the actual specimen
and the drawings and specifications prior to the test. The drawings
shall include dimensions and details of the thicknesses of insulation
used in way of the plating and the stiffeners, the method of securing
the insulation system and details of the components used for this
purpose, details of joints, connections, air gaps and all other details.
2.1.3.2 Where insulation is provided by panels,
the manufacturer shall provide the information required in paragraphs
2.4.3 (bulkheads), 2.7.3 (linings) or 2.8.3 (ceilings). The distance
between the steel bulkhead/deck and the insulating membrane shall
be stated.
2.2 “A” class decks
2.2.1.1 The minimum overall dimensions of the
test specimen, including the perimeter details at all the edges, are
2,440 mm width and 3,040 mm length.
2.2.1.2 The overall dimensions of the structural
core shall be 20 mm less in both the width and length than the overall
dimensions of the specimen, and the other dimensions of the structural
core shall be as follows:
– thickness of
plating:
|
steel 4.5 ± 0.5 mm
|
|
aluminium 6 ± 0.5
mm
|
– stiffeners spaced at 600
mm:
|
steel (100 ± 5) x (70 ± 5) x (8
± 1) mm
|
|
aluminium (150 ± 5) x (100 ± 5)
x (9 ± 1) mm
|
2.2.1.3 The width of the structural core may be
greater than the specified dimensions providing that the additional
width is in increments of 600 mm to maintain the stiffener centres
and the relationship between the stiffeners and the perimeter detail.
2.2.1.4 Any joints in the plating shall be fully
welded, at least from one side.
2.2.1.5 The construction of a structural steel
core having the recommended dimensions is shown in figure 2; the thickness
of the plating and dimensions of the stiffeners shown are nominal
dimensions. Irrespective of the dimensions of the structural core
and the material of manufacture, the details around the perimeter
shall be as illustrated in figure 3.
2.2.2.1 Where insulation is provided by panels
(e.g., a "B" class ceiling), then the test specimen shall be designed
such that at least one of the panels is of full width and this, or
these, shall be positioned such that both its/their longitudinal edges
are jointed to an adjacent panel and are not secured to the restraint
frame. The overall dimensions of the panel insulation system, including
the perimeter details at all the edges, shall be 20 mm greater in
each direction than the equivalent dimensions of the structural core.
2.2.2.2 If the ceiling incorporates panels, the
specimen shall include examples of both the lateral and longitudinal
joints between the panels. If the specimen is to simulate a ceiling
where the maximum length of the panels is greater than the length
of the specimen, then a joint shall be positioned at a distance of
approximately 600 mm from one of the shorter ends of the test specimen.
2.2.2.3 If the insulation system is a ceiling
which may incorporate electrical fittings, e.g., light fittings and/or
ventilation units, it is necessary that initially a test is performed
on a specimen of the ceiling itself, without the incorporation of
these units, to establish the basic performance. A separate test(s)
shall be performed on a specimen(s) with the units incorporated to
ascertain their influence on the performance of the ceiling.
2.2.2.4 Where the insulation consists of blankets,
the blankets shall be arranged so that not less than two transverse
joints between blankets are included. The joints shall be located
not less than 600 mm from the edges of the deck.
2.2.3.1 The applicant shall provide full constructional
details of the test specimen in the form of drawings (including a
detailed schedule of components) and method of assembly, such that
the laboratory is able to confirm agreement between the actual specimen
and the drawings and specifications prior to the test. The drawings
shall include dimensions and details of the thicknesses of insulation
used in way of the plating and the stiffeners, the method of securing
the insulation system and details of the components used for this
purpose, details of joints, connections, air gaps and all other details.
2.2.3.2 Where insulation is provided by panels,
the manufacturer shall provide the information required in paragraph
2.8.3 (ceilings). The distance between the steel deck and the insulating
membrane shall be stated.
2.3 “A” class doors
The test specimen shall incorporate the maximum size (in
terms of both the width and the height) of door leaf or leaves for
which approval is to be sought. The maximum size of a door which can
be tested will be determined by the requirement to retain certain
dimensions of the structural core (see paragraph 2.3.2.4 below).
2.3.2.1 The door leaf and frame shall be constructed
of steel or other equivalent material and insulated as necessary to
achieve the desired standard of insulation.
2.3.2.2 Door furniture such as hinges, locks,
latches, shoot bolts, handles, etc., shall be constructed of materials
having melting points of not less than 950°C unless it can be
shown by the fire test that materials having melting points below
950°C do not adversely affect the performance of the door.
2.3.2.3 The door leaf and frame shall be mounted
into a structural core constructed in accordance with paragraph 2.1.1.
2.3.2.4 An opening to accommodate the door assembly
shall be provided in the structural core; the maximum dimensions of
the opening will be determined by a requirement to retain a minimum
width of the structural core of 300 mm to each vertical side of the
opening and a minimum distance of 100 mm from the top edge of the
structural core.
2.3.2.5 No additional stiffening shall be provided
to the structural core unless provided as part of the door frame.
2.3.2.6 The method of fixing the door frame into
the opening in the structural core shall be as used in practice. If
the method of fixing the door frame in a test is made by bolts, the
Administration may also accept welding as a method of fixing the door
frame without further tests.
2.3.2.7 For doors mounted in a three-sided frame,
the door shall be mounted with a bottom gap of between 12 mm and 25
mm between the bottom of the door and the test frame.
2.3.2.8 The structural core shall be mounted such
that the stiffeners are on the unexposed face and the insulating system
shall be on the exposed face.
2.3.2.9 The insulation system shall be approved
by the Administration to at least the same standard as that which
the door is intended to achieve. If the insulation performance of
the door is unknown the structural core shall be insulated to "A-60"
standard. The insulation of the structural core shall not be extended
beyond the outer web of the door frame.
2.3.2.10 The door shall be mounted into the structural
core such that the side expected to give the inferior performance
will be exposed to the heating conditions of the test.
2.3.2.11 A hinged door shall be tested with the
door leaf opening away from the heating conditions unless the Administration
deems otherwise.
2.3.2.12 For sliding doors it is not possible
to state generally from which side the door shall be tested to give
the inferior performance. It will, therefore, be necessary to conduct
two separate tests, one with the door mounted to the exposed face
and one with the door mounted to the unexposed face of the bulkhead.
If, for practical reasons, a sliding door cannot be fixed to the stiffened
face of the structural core, then, subject to the agreement of the
Administration, the stiffeners may be positioned on the exposed face.
2.3.2.13 Lift landing doors can be expected to
be exposed to fire from the corridor side only, and they shall be
exposed to fire test heating conditions from that side only.
2.3.2.14 Tests performed with double leaf doors
will not be accepted as approval documentation for single leaf doors.
2.3.2.15 Double leaf doors should be tested with
equally sized door leaves unless the door is intended to have unequally
sized leaves.
The applicant shall provide full constructional details
of the test specimen in the form of drawings (including a detailed
schedule of components) and method of assembly, such that the laboratory
is able to confirm agreement between the actual specimen and the drawings
and specifications prior to the test. The drawings shall include dimensions
and details of the following:
-
.1 the bulkhead;
-
.2 the door leaf and frame construction, including
the clearances between the door leaf and the frame;
-
.3 the connection of the door frame to the bulkhead;
-
.4 the method of securing insulation and details
of components used for this purpose (e.g., the type and rate of application
of any adhesive); and
-
.5 fittings such as hinges, shoot bolts, latches,
locks, etc.
2.4 "B" and "F" class bulkheads
2.4.1.1 The minimum overall dimensions of the
test specimen, including the perimeter details at the top, bottom
and vertical edges, are 2,440 mm width and 2,500 mm height. When the
maximum overall height in practice is to be less than that given above,
then the test specimen shall be of the maximum height to be used in
practice.
2.4.1.2 The minimum bulkhead panel height shall
be a standard height of the manufactured panel with a dimension of
2,400 mm.
2.4.2.1 Where the construction incorporates panels,
the specimen shall be constructed such that at least one of the panels
is of full width and this, or these, shall be positioned such that
both its/their longitudinal edges are jointed to an adjacent panel
and are not secured to the restraint frame.
2.4.2.2 If the bulkhead may incorporate electrical
fittings, e.g., light fittings and/or ventilation units, it is necessary
that initially a test is performed on a specimen of the bulkhead itself,
without the incorporation of these units, to establish the basic performance.
A separate test(s) shall be performed on a specimen(s) with the units
incorporated to ascertain their influence on the performance of the
bulkhead.
The applicant shall provide full constructional details
of the test specimen in the form of drawings (including a detailed
schedule of components) and method of assembly, such that the laboratory
is able to confirm agreement between the actual specimen and the drawings
and specifications prior to the test. The drawings shall include dimensions
and details of the thicknesses of materials used in the insulation
system (e.g., of any panels), the method of securing the panels and
details of the components used for this purpose, details of joints,
connections, air gaps and all other details.
2.5 "B" and "F" class decks
2.5.1.1 The minimum overall dimensions of the
test specimen, including the perimeter details at all the edges, are
2,440 mm width and 3,040 mm length.
2.5.1.2 When the maximum dimensions in practice
are less than that given above, the test specimen shall be of the
maximum size to be used in practice and the tested width shall be
reported.
Where the construction incorporates panels, the specimen
shall be constructed such that at least one of the panels is of full
width and this, or these, shall be positioned such that both its/their
longitudinal edges are jointed to an adjacent panel and are not secured
to the restraint frame.
The applicant shall provide full constructional details
of the test specimen in the form of drawings (including a detailed
schedule of components) and method of assembly, such that the laboratory
is able to confirm agreement between the actual specimen and the drawings
and specifications prior to the test. The drawings shall include dimensions
and details of the thicknesses of materials used in the insulation
system (e.g., of any panels), the method of securing the insulation
system and details of the components used for this purpose, details
of joints, connections, air gaps and all other details.
2.6 "B" and "F" class doors
The test specimen shall incorporate the maximum size (in
terms of both the width and the height) of the door leaf or leaves
for which approval is to be sought. The maximum size of a door which
can be tested will be determined by the requirement to retain certain
dimensions of the bulkhead (see paragraph 2.6.2.6).
2.6.2.1 Door furniture such as hinges, locks,
latches, shoot bolts, handles, etc., shall be constructed of materials
having melting points of not less than 850°C unless it can be
shown by the fire test that materials having melting points below
850°C do not adversely affect the performance of the door.
2.6.2.2 The door leaf and frame shall be mounted
as appropriate into a "B" or "F" class bulkhead of compatible construction,
thereby reflecting an actual end-use situation. The bulkhead shall
have dimensions as prescribed in paragraph 2.4.1.
2.6.2.3 The bulkhead shall be of a construction
approved by the Administration as having at least a similar classification
to that required by the door, and approval shall be limited to the
type of construction in which the door was tested.
2.6.2.4 The method of fixing the door frame to
the bulkhead shall be as used in practice. If the method of fixing
the door frame in a test is made by bolts, the Administration may
also accept welding as a method of fixing the door frame without further
tests.
2.6.2.5 For doors mounted in a three-sided frame,
the door shall be mounted with a bottom gap of between 12 mm and 25
mm between the bottom of the door and the test frame.
2.6.2.6 The door shall be positioned such that
there is a minimum width of the bulkhead of 300 mm to each vertical
side of the door and a minimum distance of 100 mm from the top edge
of the bulkhead.
2.6.2.7 The door shall be mounted into the bulkhead
such that the side expected to give the inferior performance will
be exposed to the heating conditions of the test.
2.6.2.8 A hinged door shall be tested with the
door leaf opening away from the heating conditions unless the Administration
deems otherwise.
2.6.2.9 For sliding doors it is not possible to
state generally from which side the door shall be tested to give the
inferior performance. It will, therefore, be necessary to conduct
two separate tests, one with the door mounted to the exposed face
and one with the door mounted to the unexposed face of the bulkhead.
2.6.2.10 For a door which incorporates a ventilation
opening within its construction, the ventilation grille(s) shall be
open at the commencement of the test.
The applicant shall provide full constructional details
of the test specimen in the form of drawings (including a detailed
schedule of components) and method of assembly, such that the laboratory
is able to confirm agreement between the actual specimen and the drawings
and specifications prior to the test. The drawings shall include dimensions
and details as follows:
-
.1 the bulkhead;
-
.2 the door leaf and frame construction, including
the clearances between the door leaf and the frame;
-
.3 the connection of the door frame to the bulkhead;
-
.4 the method of securing insulation and details
of components used for this purpose (e.g., the type and rate of application
of any adhesive); and
-
.5 fittings such as hinges, shoot bolts, latches,
locks, handles, ventilation louvres, escape panels, etc.
2.7 "B" and "F" class linings
Linings shall be tested as bulkheads and they shall be exposed
to the fire test heating conditions from the side intended to face
the cabin.
2.7.1.1 The minimum overall dimensions of the
test specimen, including the perimeter details at the top, bottom
and vertical edges, are 2,440 mm width and 2,500 mm height. When the
maximum overall height in practice is to be less than that given above,
then the test specimen shall be of the maximum height to be used in
practice.
2.7.1.2 The minimum bulkhead panel height shall
be a standard height of the manufactured panel with a dimension of
2,400 mm.
2.7.2.1 The lining shall be positioned alongside
a structural core constructed in accordance with paragraph 2.1.1.
The design of the lining shall be such that it facilitates its assembly
with the limited access provided by the proximity of the structural
core, i.e. it shall be mounted with the structural core in place.
-
Note: Viewing and access openings on an "A" class
bulkhead may be provided for the determination of the integrity of
the lining, and they should be located corresponding to joints of
panels of the lining and away from thermocouples on an "A" class bulkhead.
They should normally be sealed with mineral wool insulation slabs
except when viewing or access to the lining is needed.
2.7.2.2 During a test on an "A" class bulkhead
which utilizes membrane protection along its exposed side, e.g., a
"B" class lining, it is possible also to evaluate the performance
of the lining with a view to classification providing that the necessary
thermocouples are attached to the lining and providing that the necessary
integrity measurements are made.
2.7.2.3 The specimen shall be constructed such
that at least one of the panels is of full width and this, or these,
shall be positioned such that both its/their longitudinal edges are
jointed to an adjacent panel and are not secured to the restraint
frame.
2.7.2.4 If the lining may incorporate electrical
fittings, e.g., light fittings and/or ventilation units, it is necessary
that initially a test is performed on a specimen of the lining itself,
without the incorporation of these units, to establish the basic performance.
A separate test(s) shall be performed on a specimen(s) with the units
incorporated to ascertain their influence on the performance of the
lining.
The applicant shall provide full constructional details
of the test specimen in the form of drawings (including a detailed
schedule of components) and method of assembly, such that the laboratory
is able to confirm agreement between the actual specimen and the drawings
and specifications prior to the test. The drawings shall include dimensions
and details of the thicknesses of materials used in the insulation
system (e.g., of any panels), the method of securing the insulation
system and details of the components used for this purpose, details
of joints, connections, air gaps and all other details.
2.8 "B" and "F" class ceilings
2.8.1.1 The minimum overall dimensions of the
test specimen, including the perimeter details at all the edges, are
2,440 mm width and 3,040 mm length.
2.8.1.2 When the maximum dimensions in practice
are less than those given above then the test specimen shall be of
the maximum size to be used in practice, and the tested width shall
be reported.
2.8.2.1 The ceiling shall be positioned below
a structural core constructed in accordance with paragraph 2.2.1.
The design of the ceiling shall be such that it facilitates its assembly
with the limited access provided by the proximity of the structural
core, i.e. it shall be mounted with the structural core in place.
-
Note: Viewing and access openings on an "A" class
deck may be provided for the determination of the integrity of the
ceiling, and they should be located corresponding to joints of panels
of the ceiling and away from thermocouples on an "A" class deck. They
should normally be sealed with mineral wool insulation slabs except
when viewing or access to the ceiling is needed.
2.8.2.2 During a test on an "A" class deck which
utilizes membrane protection along its underside, e.g., a "B" class
ceiling, it is possible also to evaluate the performance of the ceiling
with a view to classification providing that the necessary thermocouples
are attached to the ceiling and providing that the necessary integrity
measurements are made.
2.8.2.3 If the ceiling incorporates panels, the
specimen shall include examples of both the lateral and longitudinal
joints between the panels. If the specimen is to simulate a ceiling
where the maximum length of the panels is greater than the length
of the specimen, then a joint shall be positioned at a distance of
approximately 600 mm from one of the shorter ends of the test specimen.
2.8.2.4 The specimen shall be constructed such
that at least one of the panels is of full width and this, or these,
shall be positioned such that both its/their longitudinal edges are
jointed to an adjacent panel and are not secured to the restraint
frame.
2.8.2.5 If the ceiling may incorporate electrical
fittings, e.g., light fittings and/or ventilation units, it is necessary
that initially a test is performed on a specimen of the ceiling itself,
without the incorporation of these units, to establish the basic performance.
A separate test(s) shall be performed on a specimen(s) with the units
incorporated to ascertain their influence on the performance of the
ceiling.
2.8.2.6 Where testing is conducted on a perforated
ceiling system, equally constructed non-perforated ceilings and ceilings
with a lesser degree of perforations (in terms of size, shape, and
perforations per unit area) may be approved without further testing.
The applicant shall provide full constructional details
of the test specimen in the form of drawings (including a detailed
schedule of components) and method of assembly, such that the laboratory
is able to confirm agreement between the actual specimen and the drawings
and specifications prior to the test. The drawings shall include dimensions
and details of the thicknesses of materials used in the insulation
system (e.g., of any panels), the method of securing the insulation
system and all relevant details including, in particular, the components
used for this purpose, joints, connections and air gaps.
3 Materials for Test Specimens
3.1 Specifications
Prior to the test, the following information, if applicable,
shall be submitted to the laboratory by the applicant for each of
the materials used in the construction:
-
.1 the identification mark and trade name;
-
.2 principal details of composition
-
.3 nominal thickness;
-
.4 nominal density (for compressible materials
this shall be related to the nominal thickness);
-
.5 nominal equilibrium moisture content (at relative
humidity of 50% and a temperature of 23°C);
-
.6 nominal organic content;
-
.7 specific heat at ambient temperature; and
-
.8 thermal conductivity at ambient temperature.
3.2 Control measurements
3.2.1.1 The testing laboratory shall take reference
specimens of all those materials whose characteristics are important
to the performance of the specimen (excluding steel and equivalent
material). The reference specimens shall be used for the non-combustibility
test, if appropriate, and for the determination of the thickness,
the density and, where appropriate, the moisture and/or organic content.
3.2.1.2 The reference specimens for sprayed materials
shall be made when the material is sprayed on the structural core
and they shall be sprayed in a similar manner and in the same orientation.
3.2.1.3 The laboratory shall conduct the following
control tests, as appropriate to the type of material and the proposed
classification, on the reference specimens after they have been conditioned
as specified in paragraph 4.
3.2.1.4 For the determination of the thickness,
the density and the moisture and/or organic content three specimens
shall be used, and the value quoted as the mean of the three measurements.
3.2.2
Encapsulated materials
3.2.2.1 When an insulation material is encapsulated
within the construction and it is not possible for the laboratory
to take specimens of the material prior to the test for conducting
the control measurements, the applicant shall be requested to provide
the requisite samples of the material. In these cases it shall be
clearly stated in the test report that the measured properties were
determined from samples of the material provided by the applicant
for the test.
3.2.2.2 Notwithstanding the above, the laboratory
shall attempt, wherever possible, to verify the properties by using
samples which may be cut from the specimen before test or by checking
against similar properties determined after test. When samples of
the material are cut from the test specimen before test, the specimen
shall be repaired in a manner such that its performance in the fire
test is not impaired.
Where materials used in the construction of the specimen
are required to be non-combustible, i.e. for "A" and "B" classes,
evidence in the form of test reports in accordance with the test method
in part 1 of this annex, and from
a testing laboratory recognized by the Administration and independent
of the manufacturer of the material shall be provided. These test
reports shall indicate that the non-combustibility tests were conducted
not more than 24 months prior to the date of the performance of the
fire resistance test. If such reports cannot be provided then tests
in accordance with part 1 of annex
1 to the Code shall be conducted. When the material has a type approval
certificate for non-combustible material valid at the performance
of the fire resistance test, non-combustibility test reports may not
be required.
3.2.4
Low flame-spread characteristics
3.2.4.1 Where materials used in the construction
of the specimen are required to have low flame-spread characteristics,
evidence in the form of test reports in accordance with part 5 of this annex, and from a testing
laboratory recognized by the Administration and independent of the
manufacturer of the material shall be provided. These test reports
shall indicate that the low flame-spread tests were conducted not
more than 24 months prior to the date of the performance of the fire
resistance test. If such reports cannot be provided then tests in
accordance with part 5 of this
annex shall be conducted. When the material has a type approval certificate
for low flame-spread characteristics valid at the performance of the
fire resistance test, low flame-spread test reports may not be required.
3.2.4.2 Adhesives used in the construction of
the specimen are not required to be non-combustible; however, they
shall have low flame-spread characteristics.
3.2.5.1 The thickness of each material and combination
of materials shall be ± 10% of the value stated as the nominal
thickness when measured by using a suitable gauge or callipers.
3.2.5.2 The thickness of a sprayed insulation
material shall be measured using a suitable probe at positions adjacent
to each of the unexposed-face thermocouples.
3.2.6.1 The density of each material shall be
determined from measurement of the weight and the dimensions.
3.2.6.2 The density of mineral wool or any similar
compressible material shall be related to the nominal thickness and
the density of each material used in the test specimen shall be ±
10% of the value stated as the nominal density.
3.2.7.1 The moisture content (W1-W2)
of each non-combustible material used in the specimen shall be calculated
using the following method, and indicate a percentage of the dry weight
(W2), and which information is required.
3.2.7.2 In the following, W1, W2 and
W3 are mean values of three weight measurements. W1 shall
be higher than 25 g. Three specimens of each material, taken in the
width of the production's direction and measuring width x minimum
20 mm x thickness of the material, shall be weighed (initial conditioned
weight W1) and then heated in a ventilated oven at a temperature
of 105 ± 2°C for 24 h and reweighed when cooled (W2).
However, gypsum-based, cementations and similar materials should be
dried at a temperature of 55 ± 5°C to constant weight (W2).
3.2.7.3 The moisture content (W1-W2)
of each specimen shall be calculated as a percentage of the dry weight
(W2).
3.2.8.1 The information of organic content of
non-combustible materials used in the specimen is required. After
the percentage moisture contents have been calculated as specified
in paragraph 3.2.7, the three specimens should be further heated in
an oven at a temperature of 500 ± 20°C for 2 h and again
weighed (W3). The organic content (W2-W3)
shall be calculated as a percentage of the dry weight (W2).
3.2.8.2 The organic content of each material used
in the test specimen should be within ± 0.3% absolute of the
value stated as the nominal organic content.
4 Conditioning of the Test Specimens
4.1 General
4.1.1 The test specimen should be protected against
adverse environmental conditions until the time of the test. The test
specimen shall not be tested until it has reached an equilibrium (constant
weight), air-dry condition under the laboratory's normal ambient condition.
The equilibrium condition shall be obtained according to paragraph
4.2 below.
4.1.2 Accelerated conditioning is permissible
provided the method does not alter the properties of component materials.
In general, high-temperature conditioning shall be below temperatures
critical for the materials.
4.2 Verification
4.2.1 The condition of the test specimen can be
monitored and verified by use of special samples for the determination
of moisture content of constituent materials, as appropriate. These
samples shall be so constructed as to represent the loss of water
vapour from the specimen by having similar thicknesses and exposed
faces. They shall have minimum linear dimensions of 300 mm by 300
mm and a minimum mass of 100 g. Constant weight shall be considered
to be reached when two successive weighing operations, carried out
at an interval of 24 h, do not differ by more than 0.3% of the mass
of the reference specimen or 0.3 g, whichever is the greater.
4.2.2 Other reliable methods of verifying that
the material has reached equilibrium moisture content may be used
by the testing laboratory.
4.3 Encapsulated materials
4.3.1 When the test specimen incorporates encapsulated
materials it is important to ensure that these materials have reached
an equilibrium moisture content prior to assembly, and special arrangements
shall be made with the applicant for the test to ensure that this
is so.
4.3.2 When the test specimen, such as doors, incorporates
encapsulated materials, the requirement relevant to equilibrium moisture
in paragraph 4.2 shall apply.
5 Mounting of the Test Specimens
5.1 Restraint and support frames
5.1.1 All test specimens shall be mounted within
substantial concrete, or concrete- or masonry-lined frames, which
are capable of providing a high degree of restraint to the expansion
forces generated during the tests. The concrete or the masonry shall
have a density between 1,600 kg/m3 and 2,400 kg/m3.
The concrete or masonry lining to a steel frame shall have a thickness
of at least 50 mm.
5.1.2 The rigidity of the restraint frames shall
be evaluated by applying an expansion force of 100 kN within the frame
at mid-width between two opposite members of the frame and measuring
the increase in the internal dimensions at these positions. This evaluation
shall be conducted in the direction of the bulkhead or deck stiffeners,
and the increase of the internal dimension shall not exceed 2 mm.
5.1.3 For frames which are to be used to evaluate
"A" class divisions which incorporate "B" class ceilings or linings,
the frames shall be provided with at least four viewing and access
openings, notionally one to each quarter of the test specimen. These
openings shall facilitate access to the cavity for the determination
of the integrity of the ceiling or lining during the test on the deck
or bulkhead. The access/viewing openings shall normally be sealed
with mineral wool insulation slabs except when viewing or accessing
to the ceiling or lining is needed.
5.2 "A" class divisions
5.2.1 The structural core to an "A" class division
shall be fixed into the restraint frame and sealed around its perimeter
as shown in figure 3. Steel spacers, with an approximate thickness
of 5 mm, may be inserted between the fixing cleats and the restraint
frame if the laboratory finds this necessary.
5.2.2 When the structural core of an "A" class
division is to be exposed to the heating conditions of the test, i.e.
when the fixing cleats are on the exposed side of the structural core,
then a 100 mm wide perimeter margin adjacent to the restraint frame
shall be insulated such that the fixing cleats and the edges of the
structural core are protected from direct exposure to the heating
conditions. In no other situations, irrespective of the type of test
specimen, shall the perimeter edges be protected from direct exposure
to the heating conditions.
5.3 "B" and "F" class divisions
5.3.1 For a "B" or "F" class bulkhead or lining,
the specimen shall be supported at the top and secured on the vertical
sides and at the bottom in a manner representative of the conditions
in service. The support provided at the top of a bulkhead or lining
shall allow for the appropriate expansion or clearance to be used
as in practice. At the vertical edges lateral expansion towards the
vertical edges of the restraint frame shall be prevented by ensuring
a tight fit of the specimen within the frame which may be achieved
by inserting a rigid packing between the vertical edges and the frame.
If provision for movement at the edges of a bulkhead or lining is
made for a particular construction in service, the specimen shall
simulate these conditions.
5.3.2 For a "B" or "F" class ceiling, expansion
of the ceiling members shall be prevented at the perimeter edges since
the specimen is intended to simulate a part of a ceiling removed from
a much greater area. Expansion shall be prevented by ensuring a tight
fit of the specimen within the frame which may be achieved by inserting
a rigid packing between the ends or edges of ceiling members and the
restraint frame. Only if the ceiling is being tested at full size
in one or more directions is it allowed to incorporate the expansion
allowance at the perimeter edges in the appropriate direction or directions.
6 Examination of the Test Specimens
6.1 Conformity
6.1.1 The laboratory shall verify the conformity
of the test specimen with the drawings and method of assembly provided
by the applicant (see paragraph 2), and any area of discrepancy shall
be resolved prior to commencement of the test.
6.1.2 On occasion it may not be possible to verify
the conformity of all aspects of the specimen construction prior to
the test and adequate evidence may not be available after test. When
it is necessary to rely on information provided by the applicant then
this shall be clearly stated in the test report. The laboratory shall
nevertheless ensure that it fully appreciates the design of the test
specimen and shall be confident that it is able to accurately record
the constructional details in the test report.
6.2 Door clearances
Following mounting of the door and immediately prior to
test, the laboratory shall measure the actual clearances between the
door leaf and the door frame, and additionally for a double leaf door
between the adjacent door leaves. The clearances shall be measured
for each door leaf at two positions along the top and bottom edges
and at three positions along each vertical edge.
6.3 Door operation
Similarly, immediately prior to test, the laboratory shall
check the operability of the door by opening the door leaf by a distance
of at least 300 mm. The door leaf shall then be closed, either automatically,
if such a closing device is provided, or manually. The door may be
latched for the test but shall not be locked, and no devices for latching
or locking shall be included which are not normally incorporated in
practice.
7 Instrumentation
7.1 General
The instrumentation of the furnace and the instrumentation
of the test specimen shall generally be in accordance with the standard
ISO 834-1, Fire resistance tests – Elements of building construction
– Part 1: General requirements; except where amended by this
section. The details given in the following paragraphs are supplementary
to, an elaboration of, or a deviation from the ISO requirements.
7.2 Ambient temperature thermocouple
A thermocouple shall be used to indicate the ambient temperature
within the laboratory in the vicinity of the test specimen both prior
to and during the test period. The thermocouple shall be nominally
of 3 mm diameter, mineral insulated, stainless steel type K. The measuring
junction shall be protected from radiated heat and draught. The ambient
temperature shall be monitored at a distance of between 1 m and 3
m horizontally away from the unexposed face of the test specimen.
7.3 Furnace temperature thermocouples
7.3.1.1 The furnace thermocouples shall be plate
thermometers, which comprise an assembly of a folded steel plate,
a thermocouple fixed to it and containing insulation material as described
in standard ISO 834-1.
7.3.1.2 The plate part shall be constructed from
150 ± 1 mm long by 100 ± 1 mm wide by 0.7 ± 0.1
mm thick nickel alloy sheet strips folded to the design as shown in
figure 4
7.3.1.3 The measuring junction shall consist of
nickel chromium/nickel aluminium (type K) wire as defined in standard
IEC 60584-1, contained within mineral insulation in a heat-resisting
steel alloy sheath of nominal diameter 1 mm, the hot junctions being
electrically insulated from the sheath. The thermocouple hot junction
shall be fixed to the geometric centre of the plate in the position
shown in figure 4 by a small steel strip made from the same material
as the plate. The steel strip can be welded to the plate or may be
screwed to it to facilitate replacement of the thermocouple. The strip
shall be approximately 18 mm by 6 mm if it is spot welded to the plate,
and nominally 25 mm by 6 mm if it is to be screwed to the plate. The
screws shall be 2 mm in diameter.
7.3.1.4 The assembly of plate and thermocouple
shall be fitted with a pad of inorganic insulation material nominally
97 ± 1 mm by 97 ± 1 mm by 10 ± 1 mm thick, density
280 ± 30 kg/m3.
7.3.1.5 Before the plate thermometers are first
used, the complete plate thermometer shall be aged by immersing in
a pre-heated oven at 1,000°C for 1 h.
7.3.1.6 When a plate thermometer is used more
than once, a log of its use shall be maintained indicating, for each
use, the checks made and duration of use. The thermocouple and the
insulation pad shall be replaced after 50 h exposure in the furnace.
At least six furnace thermocouples shall be provided for
the specimens given in paragraph 2. For specimens larger than those
specified in paragraph 2, additional thermocouples shall be provided
in the proportion of one per 1.5 m2 of the specimen area.
In case of a door assembly, specimen area refers to the entire bulkhead
construction with the door fitted. This principle shall be used also
for the other assemblies (e.g., windows, ducts and penetrations) installed
in bulkheads or decks.
7.3.3.1 The thermocouples employed to measure
the temperature of the furnace shall be uniformly distributed so as
to give a reliable indication of the average temperature in the vicinity
of the specimen. At the commencement of the test the measuring junctions
shall be 100 mm from the face of the specimen and they shall be maintained
at a distance of 50 mm to 150 mm during the test. The method of support
shall ensure that thermocouples do not fall away or become dislodged
during the test. Where it is convenient to pass thermocouple wires
through the test construction, then the steel support tube shall not
be used. The plate thermometers shall not be located at positions
within the furnace where they are subject to direct flame impingement.
7.3.3.2 The plate thermometer shall be orientated
so that side A faces the back wall of the wall furnace and the floor
of the horizontal furnace.
The thermocouple wire shall be either continuous to the
recording instrument or suitable compensating wire shall be used with
all junctions maintained as near as possible at ambient temperature
conditions
7.4 Furnace pressure sensors
The mean value of the furnace pressure shall be measured
using one of the designs of sensing heads described in figure 5.
7.5 Unexposed-face temperature thermocouples
The temperature of the unexposed surface shall be measured
by means of disc thermocouples of the type shown in figure 6. Thermocouple
wires, 0.5 mm in diameter, shall be soldered to a 0.2 mm thick by
12 mm diameter copper disc. Each thermocouple shall be covered with
a 30 mm square x 2.0 ± 0.5 mm thick non-combustible insulating
pad. The pad material shall have a density of 900 ± 100 kg/m3.
Connection to the recording instrument shall be by wires
of similar or appropriate compensating type.
7.5.3
Preparation of surfaces to receive
thermocouples
7.5.3.1 Steel – Surface finishes shall be
removed and the surface cleaned with a solvent. Loose rust and scale
shall be removed by wire brush.
7.5.3.2 Irregular surfaces – A smooth surface,
not greater than 2,500 mm2, to provide adequate adhesive
bond shall be made for each thermocouple by smoothing the existing
surface with a suitable abrasive paper. The material removed shall
be the minimum to provide an adequate bonding surface. Where the surface
cannot be smoothed, fillings shall be used of minimum quantity to
provide a suitable surface. The filling shall comprise a ceramic cement
and when the filled surface is dry it shall be smoothed, if necessary,
with abrasive paper.
7.5.4
Fixing of thermocouples
7.5.4.1 Steel – The insulating pad with
the thermocouple fitted shall be bonded to the cleaned surface of
the steel using a "water-based ceramic cement" produced by integrating
the components to form a high-temperature-resistant adhesive. The
adhesive shall be of such a consistency that no mechanical aid is
necessary for retention purposes during the drying process, but, where
difficulty in bonding is experienced, retention by adhesive tape may
be employed provided that the tape is removed sufficiently long in
advance of the test to allow complete drying of the adhesive. Care
is required in the removal of the tape to ensure that the insulating
pad is not damaged. If the thermocouple pad is damaged when the tape
is removed then the thermocouple shall be replaced.
7.5.4.2 Mineral wool – The thermocouples
with insulating pads fitted shall be arranged in such a way that if
a surface wire mesh is present it may aid retention, and in all cases
the bond to the fibrous surface shall be made using a "contact adhesive".
The nature of the adhesive necessitates a drying time before mating
surfaces are put together, thus obviating the need for external pressure.
7.5.4.3 Where gluing is not possible, pins, screws
or clips which are only in contact with those parts of the pad which
are not over the (copper) disc shall be used. (Example: U-shaped clips
approximately 30 x 15 x 30 x 0.5 mm, which are in contact only with
the extreme corners of the pad. Heat transfer to the copper disc is
negligible.)
7.5.4.4 Mineral fibre spray – Thermocouples
shall not be fitted until the insulation has reached a stable moisture
condition. In all cases the bonding technique for steel shall be used
and where a surface wire mesh is present the thermocouples shall be
affixed to the insulation in such a way that the wire mesh aids retention.
7.5.4.5 Vermiculite/cement type spray –
The technique specified for wet fibrous spray shall be employed.
7.5.4.6 Boards of fibrous or mineral aggregate
composition – The bonding technique for steel shall be used.
7.5.4.7 In all cases of adhesive bonding, the
adhesive shall be applied in a thin film sufficient to give an adequate
bond and there shall be a sufficient lapse of time between the bonding
of the thermocouples and the test for stable moisture conditions to
be attained in the case of the ceramic adhesive and evaporation of
the solvent in the case of the "contact adhesive".
7.5.4.8 For "A" and "B" class divisions the insulation
performance of a construction shall be given by that part of the construction
which is manufactured from non-combustible materials only. However,
if a material or panel is only produced with a superimposed finish,
or if the Administration considers that the addition of a superimposed
finish may be detrimental to the performance of the division, the
Administration may allow, or may require, the finish to be incorporated
during the test. In these cases, the superimposed finish shall be
removed locally over an area as small as possible to allow fixing
of the thermocouples to the non-combustible part, e.g., a deck provided
with overlaid non-combustible insulation (a floating floor) shall
have any combustible top surface finish removed locally to the thermocouples
to allow them to be fixed to the insulation material.
7.6 Positioning of thermocouples on the specimen
7.6.1
"A" class divisions, excluding
doors
The surface temperatures on the unexposed face of the test
specimen shall be measured by thermocouples located as shown in figures
7 and 8:
-
.1 five thermocouples, one at the centre of the
test specimen and one at the centre of each of the four quarters,
all positioned at least 100 mm away from the nearest part of any joints
and/or at least 100 mm away from the welds to any stiffeners;
-
.2 two thermocouples, one placed over each of
the central stiffeners and for a bulkhead at 0.75 height of the specimen
and for a deck at mid-length of the deck;
-
.3 two thermocouples, each placed over a vertical
(longitudinal) joint, if any, in the insulation system and positioned
for a bulkhead at 0.75 height of the specimen and for a deck at mid-length
of the deck;
-
.4 when a construction has two differently orientated
joint details, for example normal to each other, then two thermocouples
additional to those already described in paragraph 7.6.1.3 above shall
be used, one on each of two intersections;
-
.5 when a construction has two different types
of joint detail, then two thermocouples shall be used for each type
of joint;
-
.6 additional thermocouples, at the discretion
of the testing laboratory or Administration, may be fixed over special
features or specific construction details if it is considered that
temperatures higher than those measured by the thermocouples listed
above may result; and
-
.7 the thermocouples specified in subparagraphs
.4 to .6 above for measurements on bulkheads, e.g., over different
joint types or over joint intersections, shall, where possible, be
positioned in the upper half of the specimen.
7.6.2
"B" and "F" class divisions,
excluding doors
The surface temperatures on the unexposed face of the test
specimen shall be measured by thermocouples located as shown in figure
9:
-
.1 five thermocouples, one at the centre of the
test specimen and one at the centre of each of the four quarters,
all positioned at least 100 mm away from the nearest part of any joints;
-
.2 two thermocouples, each placed over a vertical
(longitudinal) joint, if any, in the division/insulation system and
positioned for a bulkhead at 0.75 height of the specimen and for a
deck/ceiling at mid-length of the deck/ceiling; and
-
.3 additional thermocouples, as required by paragraphs
7.6.1.4 to 7.6.1.7 above.
7.6.3
"A", "B" and "F" class doors
The surface temperatures on the unexposed face of the test
specimen shall be measured by:
-
.1 five thermocouples, one at the centre of the
door leaf and one at the centre of each of the four quarters of the
door leaf, all positioned at least 100 mm away from the edge of the
door leaf, from any stiffeners, from any door furniture and from any
special features or specific constructional details;
-
.2 if the door leaf incorporates stiffeners, two
additional thermocouples, one placed over each of two stiffeners in
the central portion of the door;
-
.3 additional thermocouples, at the discretion
of the testing laboratory or Administration, may be fixed over special
features or specific constructional details if it is considered that
temperatures higher than those measured by the thermocouples listed
above may result. Any additional thermocouples fixed to the door frame,
or to any part of the door leaf, which is closer than a distance of
100 mm from the gap between the edge of the door leaf and the frame
shall not be used for the purpose of classification of the test specimen,
and if provided are for information only;
-
.4 the thermocouples specified in paragraphs 7.6.3.2
and 7.6.3.3 above shall, where possible, be positioned in the upper
half of the specimen;
-
.5 additional thermocouples on the grille of a
"B" class door are not to be placed over the perforated area and in
a 100 mm wide zone around it;
-
.6 temperature measurements on a door which incorporates
a ventilation opening within its construction shall not be made over
the face of the ventilation grille(s);
-
.7 the door constructions, which incorporate a
top panel, shall always be tested with thermocouples on the unexposed
face of the top panel and on the joints and/or joining profiles at
a level 125 mm above the top of the door leaf. Height of the top panel
in the test specimen should be equal or greater than 225 mm; and
-
.8 when testing double-leaf door assemblies, the
requirements shall be applied to each door leaf separately.
7.7 Structural core temperature thermocouples
7.7.1 When testing a specimen with a structural
core other than steel, thermocouples shall be fixed to the core material
in positions corresponding to the surface thermocouples mentioned
in paragraph 7.6.1.1.
7.7.2 The thermocouples shall be fixed so that
their hot junctions are attached to the appropriate positions by suitable
means, including peening into the structural core. The wires shall
be prevented from becoming hotter than the junction. The first 50
mm shall be in an isothermal plane.
7.8 Measuring and recording equipment for thermocouples
The measuring and recording equipment shall be capable of
operating within the limits specified in standard ISO 834-1.
7.9 Cotton-wool pads
The cotton-wool pad employed in the measurement of integrity
shall consist of new, undyed and soft cotton fibres, 20 mm thick x
100 mm square, and shall weigh between 3 g and 4 g. It shall be conditioned
prior to use by drying in an oven at 100 ± 5°C for at least
30 min. After drying, it shall be allowed to cool to ambient temperature
within a desiccator, where it may be stored until needed to be used.
For use it shall be mounted in a wire frame, as shown in figure 10,
provided with a handle.
7.10 Gap gauges
Three types of gap gauge, as shown in figure 11, shall be
available for the measurement of integrity. They shall be made of
stainless steel of the diameter specified to an accuracy of ±
0.5 mm. They shall be provided with appropriate handles.
8 Method of Test
8.1 General
The test shall be carried out generally in accordance with
the standard ISO 834-1, except where amended by this section. The
procedures given in the following sections are supplementary to, an
elaboration of, or a deviation from the ISO requirements.
8.2 Commencement of test
8.2.1 Not more than 5 min before the commencement
of the test, the initial temperatures recorded by all thermocouples
shall be checked to ensure consistency and the datum values shall
be noted. Similar datum values shall be obtained for deformation,
and the initial condition of the test specimen shall be noted.
8.2.2 At the time of the test, the initial average
internal temperature and unexposed surface temperature of the specimen
shall be from 10°C to 35°C and shall be within 5°C of
the initial ambient temperature.
8.2.3 Prior to the commencement of the test the
furnace temperature shall be less than 50°C. The commencement
of the test shall be considered to be the moment when the programme
to follow the standard heating curve has been initiated.
The laboratory shall be virtually draught free during the
test. The ambient temperature shall be from 10°C to 35°C at
the commencement of the test and during the test the temperature shall
not decrease more than 5°C or increase more than 20°C for
all insulated separating elements while they are still satisfying
the insulation criterion.
8.3 Furnace control
8.3.1
Furnace temperature
8.3.1.1 The average temperature of the furnace
as derived from the furnace thermocouples specified in paragraph 7.3
shall be monitored and controlled such that it follows the relationship
(i.e. the standard heating curve):
where:
8.3.1.2 The following points are defined by the
above relationship:
-
.1 at the end of the first 5 min 576°C;
-
.2 at the end of the first 10 min 679°C;
-
.3 at the end of the first 15 min 738°C;
-
.4 at the end of the first 30 min 841°C; and
-
.5 at the end of the first 60 min 945°C.
8.3.1.3 The percentage deviation 'd' in the area
of the curve of the average temperature recorded by the specified
furnace thermocouples versus time from the area of the standard heating
curve shall be within:
± 15%
|
from t = 0 to 10
|
(1)
|
± (15-0.5(t-10))%
|
from t = 10 to 30
|
(2)
|
± (5-0.083(t-30))%
|
from t = 30 to 60
|
(3)
|
± 2.5%
|
from t = 60 and over
|
(4)
|
where:
d |
= |
(A – As ) x 1/As x 100, and
|
All areas shall be computed by the same method, i.e. by
the summation of areas at intervals not exceeding 1 min.
8.3.1.4 At any time after the first 10 min of
test, the temperature recorded by any thermocouple shall not differ
from the corresponding temperature of the standard time-temperature
curve by more than ± 100°C.
8.3.2.1 A linear pressure gradient exists over
the height of a furnace, and although the gradient will vary slightly
as a function of the furnace temperature, a mean value of 8 Pa per
metre height may be assumed in assessing the furnace pressure conditions.
The value of the furnace pressure shall be the nominal mean value,
disregarding rapid fluctuations of pressure associated with turbulence,
etc., and shall be established relative to the pressure outside the
furnace at the same height. It shall be monitored and controlled continuously
and by 5 min from the commencement of the test shall be achieved within
± 5 Pa and by 10 min from the commencement of the test shall
be achieved and maintained within ± 3 Pa.
8.3.2.2 For vertically orientated specimens the
furnace shall be operated such that a pressure of zero is established
at a height of 500 mm above the notional floor level to the test specimen.
However, for specimens with a height greater than 3 m, the pressure
at the top of the test specimen shall not be greater than 20 Pa, and
the height of the neutral pressure axis shall be adjusted accordingly.
8.3.2.3 For horizontally orientated specimens
the furnace shall be operated such that a pressure of 20 Pa is established
at a position 100 mm below the underside of the specimen.
8.4 Measurements and observations on the test specimen
8.4.1.1 All temperature measurements shall be
recorded at intervals not exceeding 1 min.
8.4.1.2 When calculating temperature rise on the
unexposed surface of the test specimen, this shall be done on an individual
thermocouple-by-thermocouple basis. The average temperature rise on
the unexposed surface shall be calculated as the average of the rises
recorded by the individual thermocouples used to determine the average
temperature.
8.4.1.3 For "A" class divisions, excluding doors,
the average temperature rise on the unexposed face of the specimen
shall be calculated from the thermocouples specified in paragraph
7.6.1.1 only.
8.4.1.4 For "B" and "F" class divisions, excluding
doors, the average temperature rise on the unexposed face of the specimen
shall be calculated from the thermocouples specified in paragraph
7.6.2.1 only.
8.4.1.5 For "A", "B" and "F" class doors, the
average temperature rise on the unexposed face of the specimen shall
be calculated from the thermocouples specified in paragraph 7.6.3.1
only. For a double-leaf door, all ten thermocouples used on both door
leaves shall be used for this calculation.
8.4.
Flaming on unexposed face
The occurrence and duration of any flaming on the unexposed
surface, together with the location of the flaming, shall be recorded.
In cases where it is difficult to identify whether or not there are
flames then the cotton-wool pad shall be applied to the area of such
disputed flaming to establish whether ignition of the pad can be initiated.
8.4.3.1 Tests with the cotton-wool pad are used
to indicate whether cracks and openings in the test specimen are such
that they could lead to the passage of hot gases sufficient to cause
ignition of combustible materials.
8.4.3.2 A cotton-wool pad is employed by placing
the frame within which it is mounted against the surface of the test
specimen, adjacent to the opening or flaming under examination, for
a period of 30 s, or until ignition (defined as glowing or flaming
) of the cotton-wool pad occurs (if this happens before the elapse
of the 30 s period). Small adjustments in position may be made so
as to achieve the maximum effect from the hot gases. A cotton-wool
pad shall be used only once.
8.4.3.3 The cotton-wool pad need not be used on
the unexposed face after the period relevant to the insulation classification
of the product.
8.4.3.4 Where there are irregularities in the
surface of the test specimen in the area of the opening, care shall
be taken to ensure that the legs of the support frame are placed so
that clearance between the pad and any part of the test specimen surface
is maintained during the measurements.
8.4.3.5 The cotton-wool pad shall be applied freely
and not necessarily parallel to the surface of the specimen, and not
always such that the crack or opening is central to the pad. The pad
shall be positioned in the flow of hot gases but shall never be positioned
such that any part of the pad is closer than approximately 25 mm from
any point of the test specimen. For example, to adequately evaluate
the hot gas leakage around a door it may be necessary to use the pad
both parallel and normal to the face of the door or possibly at an
oblique angle within the confines of the door frame.
8.4.3.6 The operator may make "screening tests"
to evaluate the integrity of the test specimen. Such screening may
involve selective short duration applications of the cotton-wool pad
to areas of potential failure and/or the movement of a single pad
over and around such areas. Charring of the pad may provide an indication
of imminent failure, but an unused pad shall be employed in the prescribed
manner for an integrity failure to be confirmed.
8.4.4.1 Tests with the gap gauges are used to
indicate whether cracks and openings in the test specimen are of such
dimensions that they could lead to the passage of hot gases sufficient
to cause ignition of combustible materials.
8.4.4.2 The gap gauges shall be used at intervals
which will be determined by the apparent rate of the specimen deterioration.
Two gap gauges shall be employed, in turn, and without undue force
to determine:
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.1 whether the 6 mm gap gauge can be passed through
the specimen such that the gauge projects into the furnace, and can
be moved a distance of 150 mm along the gap; or
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.2 whether the 25 mm gap gauge can be passed through
the specimen such that the gauge projects into the furnace.
Any small interruption to the passage of the gauge that
would have little or no effect upon the transmission of hot gases
through the opening shall not be taken into account, e.g., small fastening
across a construction joint that has opened up due to distortion.
8.4.4.3 If gaps in "A" or "B" class divisions
are fully or partly sealed by intumescent materials, the gap gauge
test shall be performed as if no intumescent material is present.
8.4.4.4 For doors mounted in a three-sided frame,
the change of gap at the bottom of the door as measured by a horizontally-held
gap gauge shall not increase by more than 12 mm along the bottom edge
of the door. 12 mm gap gauge can be used for the purpose of examining
the increase of such gap. The edges of the door above the horizontal
plane along the bottom of the door should be checked in the same manner
as the four-sided framed door.
The deflection of an "A", "B" or "F" class test specimen,
and additionally in the case of a door the maximum displacement of
each corner of the door leaf relative to the door frame, shall be
recorded during the test. These deflections and displacements shall
be measured with an accuracy of ± 2 mm.
Observations shall be made of the general behaviour of the
specimen during the course of the test and notes concerning the phenomena
such as cracking, melting or softening of the materials, spalling
or charring, etc., of materials of construction of the test specimen
shall be made. If quantities of smoke are emitted from the unexposed
face this shall be noted in the report. However, the test is not designed
to indicate the possible extent of hazard due to these factors.
8.5 Duration of testing
8.5.1
"A" class divisions
For all "A" class divisions, including those with doors,
the test shall continue for a minimum of 60 min. However, when the
specimen is of an "A" class division, with a structural steel core
which is imperforate (e.g., without a door), and where insulation
is provided to the exposed face only (i.e. the structural steel core
is the unexposed face of the construction), it is permitted to terminate
the test prior to 60 min once the unexposed-face temperature-rise
limits have been exceeded.
8.5.2
"B" and "F" class divisions
For all "B" and "F" class divisions, including those with
doors, the test shall continue for a minimum of 30 min.
8.5.3
Termination of the test
The test may be terminated for one or more of the following
reasons:
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.1 safety of personnel or impending damage to
equipment;
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.2 attainment of selected criteria; or
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.3 request of the sponsor.
The test may be continued after failure under subparagraph
.2 above to obtain additional data.
9 Test Report
The test report shall include the following information
as a minimum. A clear distinction shall be made between the data provided
by the sponsor and the data determined by the test:
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.1 reference that the test was carried out in
accordance with part 3 of the 2010 FTP Code (see also subparagraph
.2 below);
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.2 any deviations from the test method;
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.3 name and address of the testing laboratory;
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.4 date and identification number of the report;
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.5 name and address of the sponsor;
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.6 name and/or identification of the product tested;
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.7 the name of the manufacturer of the test specimen
and of the products and components used in the construction;
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.8 type of the product, e.g., bulkhead, ceiling,
door, window, duct penetration, etc.;
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.9 fire-resistant class of the test, e.g., "A"
class, "B" class, "F" class;
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.10 the constructional details of the test specimen,
including description and drawing and principal details of components.
All the details requested in paragraph 2 shall be given. The description
and the drawings which are included in the test report shall, as far
as practicable, be based on information derived from a survey of the
test specimen. When full and detailed drawings are not included in
the report, then the applicant's drawing(s) of the test specimen shall
be authenticated by the laboratory and at least one copy of the authenticated
drawing(s) shall be retained by the laboratory; in this case reference
to the applicant's drawing(s) shall be given in the report together
with a statement indicating the method of endorsing the drawings;
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.11 all properties of materials used that have
a bearing on the fire performance of the test specimen together with
measurements of thickness, density and, where applicable, the moisture
and/or organic content of the insulation material(s) as determined
by the test laboratory;
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.12 date of the test specimen arrival;
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.13 details of specimen conditioning;
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.14 date of test;
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.15 test results:
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.1 information concerning the location of all
thermocouples fixed to the specimen, together with tabulated data
obtained from each thermocouple during the test. Additionally, a graphical
depiction of the data obtained may be included. A drawing shall be
included which clearly illustrates the positions of the various thermocouples
and identifies them relative to the temperature-time data;
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.2 the average and the maximum temperature rises
and the average core temperature rise, when applicable, recorded at
the end of the period of time appropriate to the insulation performance
criteria for the relevant classification (see paragraph 3 of part
3) or, if the test is terminated due to the insulation criteria having
been exceeded, the times at which limiting temperatures were exceeded;
and
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.3 the maximum deflection of the specimen. In
case of doors, the maximum deflection at the centre of the door specimen
and the maximum displacement of each corner of the door leaf relative
to the door frame;
.16 the classification attained by the test specimen
shall be expressed in the form of "class "A-60" deck", i.e. including
the qualification on orientation of the division.
The result shall be presented in the test report in the
following manner, which includes provision regarding non-combustibility,
under the heading "Classification":
.17 the name of the representative of the Administration
present at the test. If the Administration requires prior notification
of test and a representative does not witness the test, a note to
this effect shall be made in the report in the following form:
"The test results relate to the behaviour of the test specimens
of a product under the particular conditions of the test; they are
not intended to be the sole criterion for assessing the potential
fire hazard of the product in use.".
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