Section
4 Operating conditions
4.1 Availability for operation
4.1.1 The
design and arrangement is to be such that the machinery can be started
and controlled on board ship, without external aid, so that operating
conditions can be maintained.
4.1.2 Installed
machinery is to be capable of operating at defined power ratings with
a range of fuels specified by the manufacturer and agreed by the Owner.
4.1.3 Smoke
and emission levels from machinery exhaust systems are to be in accordance
with those specified by the manufacturer and agreed by the Owner over
the full operating range.
4.1.5 Installed
machinery is to be capable of operating satisfactorily in accordance
with the manufacturer’s stated operating conditions within an
operational envelope specified for the ship by the Owner and agreed
by the manufacturer/system designer, see
Vol 2, Pt 1, Ch 3, 3.3 Calculations and specifications 3.3.17. The optimum operational
envelope is where machinery and equipment is operated to provide its
best performance without causing undue wear or deterioration that
could affect its operational reliability.
4.1.6 Installed
machinery is to be capable of operating satisfactorily in accordance
with the manufacturer’s stated operating conditions within defined
training and drill regimes specified by the Owner and agreed by the
shipyard and machinery/equipment manufacturer, see
Vol 2, Pt 1, Ch 3, 3.3 Calculations and specifications 3.3.18.
4.2 Fuel oil
4.2.1 The
flash point (closed-cup test) of fuel oil for use in naval ships classed
for unrestricted service is, in general, to be not less than 60ºC.
4.3 Power ratings
4.3.1 In the
Chapters where the dimensions of any particular component are determined
from shaft power, P, in kW, and revolutions per minute, R, the values to be used are to be derived from the following:
- For main propelling machinery, the maximum shaft power and corresponding
revolutions per minute giving the maximum torque for which the machinery
is to be classed.
- For auxiliary machinery, the maximum continuous shaft power and
corresponding revolutions per minute which will be used in service.
4.4 Ambient reference conditions
4.4.1 The rating for classification purposes of main and auxiliary machinery
intended for installation in Mobility or Ship Type systems in naval sea-going ships to
be classed for unrestricted (geographical) service is to be based on:
- A total barometric pressure of 1000 mb
- An engine room ambient temperature or suction air temperature
of 45ºC.
- A relative humidity of 60 per cent.
- Sea-water temperature or, where applicable, the temperature of
the charge air coolant at the inlet of 32ºC.
Note The manufacturer is not expected to provide simulated
ambient reference conditions at a test bed.
4.4.2 In the
case of a naval ship to be classed for restricted service, the rating
is to be suitable for the temperature conditions associated with the
geographical limits of the restricted service.
4.5 Ambient operating conditions
4.5.1 Main and auxiliary machinery and equipment in Mobility or Ship Type systems
are to be capable of operating satisfactorily under the conditions shown in Table 3.4.1 Ambient operating
conditions.
Table 3.4.1 Ambient operating
conditions
Air
|
Installations, components
|
Location, arrangement
|
Temperature range (ºC)
|
Machinery and
electrical installations
|
In
enclosed spaces
|
0 to
+45, see Note 1
|
On
machinery components, boilers, In spaces subject to higher and lower
temperatures
|
According to specific local
conditions, see Note 2
|
On the
open deck
|
–25 to +45, see Note 1
|
Water
|
Coolant
|
Temperature (ºC)
|
Sea-water or charge air coolant inlet to charge air cooler
|
–2 to
+32, see Note 1
|
Note
1. For ships intended to be classed for
restricted service, a deviation from the temperatures stated may be
considered.
Note
2. Details of local environmental
conditions are stated in Annex B of IEC 60092: Electrical
installations in ships – Part 101: Definitions and general
requirements.
|
4.5.2 Where
it is intended to allow for operation in ambient temperatures outside
those shown in Table 3.4.1 Ambient operating
conditions,
the permissible temperatures and associated periods of time are to
be specified by the manufacturer and agreed by the Owner. Engineering
systems should retain a continuous level of functional capability
under these conditions and any level of degraded performance should
be defined. Operation under these circumstances should not be the
cause of damage to equipment in the system.
4.6 Inclination of ship
4.6.1 Main and auxiliary machinery in Mobility, Ship Type systems, electrical and
emergency equipment are to operate satisfactorily under the conditions as shown in Table 3.4.2 Inclinations.
Table 3.4.2 Inclinations
Engineering installations and
equipment
|
Angle of inclination, degrees (see Note 1)
|
Athwartship
|
Fore-and-aft
|
Static(Heel)
|
Dynamic(Roll)
|
Static(Trim)
|
Dynamic(Pitch)
|
Main and auxiliary machinery in Mobility and
Ship Type Systems including electrical equipment
|
15
|
±22,5
|
5 (see Note
2)
|
±7,5
|
Emergency machinery and equipment including
electrical equipment. Switchgear, electrical and electronic appliances
(see Note 3) and remote control systems
|
22,5 (see
Note 4)
|
±22,5
|
10
|
±10
|
Note
1. Athwartships and fore-and-aft
inclination may occur simultaneously.
Note
2. Where the length of the ship exceeds
100 m, the fore-and-aft static angle of inclination may be taken as
500/L degrees where L = length of ship, in metres.
Note
3. Up to an angle of inclination of 45
degrees no undesired switching operations or operational changes may
occur.
Note
4. A static damaged condition up to a
maximum of 30 degrees may be required by the specified standards.
|
4.6.2 The
arrangements for lubricating bearings and for draining crankcase and
oil sumps of main and auxiliary engines, gearcases, electric generators,
motors and other running machinery are to be designed so that they
will remain efficient with the ship inclined under the conditions
shown in Table 3.4.2 Inclinations
4.6.3 Any
proposal to deviate from the angles given in Table 3.4.2 Inclinations will be specially considered
taking into account the type, size and service conditions of the ship.
4.6.4 The
dynamic angles of inclination in Table 3.4.2 Inclinations may be exceeded in certain circumstances dependent upon
ship type and operation. The Shipbuilder is, therefore, to ensure
that the machinery is capable of operating under these angles of inclination.
4.7 Power conditions for generator sets
4.7.1 Auxiliary engines coupled to electrical generators are to be capable under
service conditions of developing continuously the power to drive the generators at full
rated output (kW) and in the case of engines and gas turbines, of developing for a short
period (15 minutes) an overload power of not less than 10 per cent.
4.7.2 Engine builders are to satisfy the Surveyors by tests on individual engines
that the requirements in Vol 2, Pt 1, Ch 3, 4.7 Power conditions for generator sets 4.7.1, as applicable, can be complied with, due account
being taken of the difference between the temperatures under test conditions and those
referred to in Vol 2, Pt 1, Ch 3, 4.4 Ambient reference conditions 4.4.1. Alternatively, where it is not practicable to test
the engine/generator set as a unit, type tests (e.g. against a brake) representing a
particular size and range of engines may be accepted. With engines and gas turbines any
fuel stop fitted is to be set to permit the short period overload power of not less than
10 per cent above full rated output (kW) to be developed.
4.8 Astern power
4.8.1 In order to maintain sufficient manoeuvrability and secure control of the
ship in all normal circumstances, the propulsion machinery is to be capable of reversing
the direction of thrust so as to bring the ship to rest.
4.8.2 The propulsion machinery is to be capable of maintaining continuous astern power for the
maximum astern speed and time specified by the Owner.
4.8.3 Where appropriate the propulsion machinery is to be capable of achieving
the astern power necessary to meet the requirements of the LMA or LMNA
notation as applicable (see
Vol 3, Pt 1, Ch 4 Manoeuvring Assessment).
4.9 Military requirements
4.9.1 The
Owner is responsible for defining the military requirements relating
to the design, construction, testing and installation of machinery
and engineering systems.
4.9.2 The
following aspects are to be considered for machinery and engineering
systems where military requirements are defined:
- Acoustic tiling and other noise reduction techniques.
- Action damage repairs.
- Alternative/back-up supplies.
- Chocking and securing of machinery.
- Design and installation of machinery to withstand shock.
- Electromagnetic compatibility.
- Electromagnetic hazards to personnel.
- Electromagnetic hazards to fuel storage.
- Electromagnetic hazards to ammunition storage.
- Equipment in magazine spaces.
- IR emission.
- Laser hazards.
- Magnetic restrictions.
- Manoeuvring capabilities.
- CBRN capability.
- Noise and vibration for machinery derived noise and vibration
signatures.
- Operation of equipment at high ambient temperatures associated
with closedown situations.
- Operation of machinery under excessive list and trim conditions.
- Operation of machinery under partial flooding or damage conditions.
- Radar cross-section.
- Reversionary modes of operation.
- Ruggedness of installation and equipment.
- Shutdown and isolation of HVAC systems.
- Smoke clearance requirements.
The foregoing list is not exhaustive and additional aspects
may be specified and included by the Owner.
4.9.3 Guidance
on design and installation of machinery and engineering systems covering
military requirements where they interface with the provisions of
classification may be sought from LR for particular installations.
4.9.4 Where
a military requirement for disabling automatic control, protection
or safety functions for machinery and engineering systems has been
defined, the consequences of using the disabling arrangements are
to be established and included in the operations procedures and orders
provided on board the ship. Details of any disabling arrangements
are to be recorded and submitted to LR for consideration in each instance.
4.9.5 Where
military mission requirements specify immediate availability of mobility
and ship type category engineering systems from cold start conditions,
the equipment and arrangements of sub-systems such as lubrication
and cooling are to be suitable for operation at a defined level of
capability and functionality at stated temperatures.
4.9.6 Systems
provided to fulfil military requirements, e.g. weapons or combat systems,
are to be arranged such that their operation or failure will not adversely
affect the operation of Mobility, Ship Type or Ancillary category
systems covered by these Rules.
4.10 Guidance for underwater signature
4.10.2 Acceptance
levels for propulsion and underwater signature are normally specified
by the Owner such that propulsive performance and the underwater signature
may be determined.
4.10.3 The
techniques that may be employed for control of underwater signature
are outlined in Table 3.4.3 Control of underwater
signature for
guidance purposes.
Table 3.4.3 Control of underwater
signature
Propeller noise
|
Low resistance hull at required quiet speed.
Attention to good inflow into propeller by integrated propeller/hull design.
Noise reduced low rpm propeller design
|
Propeller cavitation
|
Low resistance hull at required quiet speed.
Attention to good inflow into propeller by integrated propeller/hull design.
Attention to propeller design and detail Use of high tolerances in
manufacture
|
Propeller induced vibration
|
Attention to propeller position relative to hull
and the interaction between the hull and propeller. Low resistance hull at
required quiet speed. Attention to good inflow into propeller by integrated
hull/propeller design
|
Cavitation noise
|
Attention to good flow to appendages and
appendage siting and alignment. Good appendage shapes
|
4.10.4 The
techniques that may be employed for control of underwater signature
are:
-
All machinery
should be assessed for its vibration characteristics.
-
All constructional
details connecting machinery to the hull should be assessed for their
ability to transmit vibration into the water. If required, suitable
vibration isolating machinery, pipe and cable mountings are to be
used.
-
The hull form
should be optimised to give efficient performance at the noise quiet
speed required in order to obtain the minimum propeller noise signature.
-
The hull form
should be fair and smooth to minimise resistance and flow noise.
-
Underwater openings
should be minimised and attention should be given to the noise characteristics
of grilles and shutters.
-
Attention should
be given to the shape, position and alignment of underwater appendages
in order to minimise local turbulence, but especially in the flow
into the propellers.
-
Propeller design
should be carried out using appropriate noise reduction features.
4.11 Machinery shock arrangements
4.11.1 Where
shock requirements for machinery, engineering systems and equipment
have been specified, the requirements of this Section are to be met.
The Naval Administration is responsible for determining and specifying
if these Rules are adequate to meet their requirements and defining
any alternative or additional requirements. These Rules may be applied
in isolation from or in addition to the requirements of the Shock
Enhancement notation, SH, see
Vol 1, Pt 4, Ch 2, 5 Underwater explosion (shock).
4.11.2 A
shock System Design Description, may be specified by the Owner. The
System Design Description is to identify the level of shock resistance
for installed machinery, engineering systems and equipment and is
to address:
-
Protection of
the crew and embarked personnel.
-
The capability
of machinery, equipment and systems to operate after shock loading.
-
The capability
of securing arrangements to retain machinery and equipment captive
after shock loading.
-
The location of machinery/equipment and routing of Mobility and/or
Ship Type electrical and piping systems to maintain services in the event of
damage due to shock loading.
The application of design and installation of machinery systems
for shock resistance is dependent on the Owner requirements detailed
in the shock policy. Shock capability may range from full operational
capability after repeated shock to that for retaining items captive
to avoid injury to personnel.
4.11.3 The
actual threat level used in the calculation of performance of the
equipment is to be specified by the Owner and will remain confidential
to LR.
4.11.4 Where
the shock policy requires that shock capability be achieved by separating
duplicated items of equipment within a system, with the aim of ensuring
that the system remains operational after a shock event, the equipment
is to be rugged, and designed to operate in a marine environment.
The minimum distance between duplicated items of equipment is to be
in accordance with the policy.
4.11.5 The
shock performance of individual items of ship’s equipment required
to operate after shock loading is to be assessed by conducting representative
shock tests. For larger items of equipment, a combination of shock
tests and numerical modelling may be used, as defined in the System
Design Description.
4.11.6 Where
equipment shock testing is required, it is to be carried out at a
recognised facility in accordance with an acceptable procedure. It
is to be ensured that the test arrangements represent the magnitude
and direction of loads, and that the loading is applied to the equipment
in the configuration in which it will be fitted on board, including
shock mounts if applicable.
4.11.7 Equipment
previously tested to a particular shock acceleration for another application
may be fitted on a vessel with a different shock requirement on condition
that the environment in which it is fitted is no more severe than
that for which it was tested. In this instance, past test results
complemented by a mounting calculation for the proposed arrangements
are required.
4.11.10 For
systems, machinery and equipment which are required to be shock captive
or shock capable, non-ductile, brittle, low impact resistance, or
high notch sensitivity materials, particularly grey cast iron and
cast aluminium are not to be used unless their use can be justified
and agreed with the Naval Administration. Materials used, where possible,
are to be capable of yielding by approximately 10 per cent before
fracture. Whenever possible, the use of glass is to be avoided in
machinery, engineering systems and equipment. Where this is not possible,
toughened glass is to be used. Where glass is used in tank level gauges,
for tanks containing flammable fluids, automatic self-closing valves
are to be fitted at the top and bottom of the gauge to prevent the
loss of fluid.
4.11.11 For
systems, machinery and equipment which are required to be shock captive
or shock capable, the use of materials that will be exposed to temperatures
below their ductile to brittle transition temperature is to be avoided.
4.11.12 For
systems, machinery and equipment which are required to be shock captive
or shock capable, stress concentrations in structural arrangements
for machinery and equipment are to be avoided and, where possible,
welds are to be located away from high stress areas.
4.11.13 For
systems, machinery and equipment which are required to be shock capable,
overhung and cantilevered components on machinery and equipment are
to be avoided where possible.
4.11.14 For
systems, machinery and equipment which are required to be shock capable,
direct support of connected items of equipment from two or more separate
parts of the ship’s structure, such as decks and bulkheads,
is to be avoided, since differences in response motions at these positions
may cause damage.
4.11.15 To
minimise relative movement between items of machinery and equipment
that require a fixed relationship to each other, wherever possible,
they are to be co-located on a common base or frame.
4.11.16 For
systems, machinery and equipment which are required to be shock capable,
where pipework passes through bulkheads, penetrations of an approved
type which have been shock tested are to be used to avoid point loading
of the pipes during a shock event. Alternatively, flanged penetrations
which are permanently attached to the bulkhead are to be used.
4.11.17 For
systems, machinery and equipment which are required to be shock capable,
flexible pipework couplings are to be of an approved type which have
been shock tested.
4.11.18 Piping
runs are to be supported in the region of valves and fittings and
supports are to be arranged as close to the elastic centre of the
mounting system as possible.
4.11.20 Where
equipment is required to remain captive, securing arrangements are
to be designed to resist the acceleration/deceleration levels which
are associated with the location of the equipment within the ship.
The shock captivity levels are to be identified in the System Design
Description.
4.11.21 The
arrangement of equipment attachment locations is to be such that the
height of the centre of gravity above the securing plane is small
relative to the span of securing bolts; typically the height of the
equipment centre of gravity should be less than one half of the distance
between the outermost securing bolts.
4.11.22 For
systems, machinery and equipment which are required to be shock captive
or shock capable, equipment housing is to be designed to ensure that
it is sufficiently strong to withstand the bolt loadings and not allow
them to pull through.
4.11.23 For
systems, machinery and equipment which are required to be shock capable,
the design of machinery trips and breakers is to be such that shock
movement cannot trigger them. Also, pivoted parts and link mechanisms,
etc. are to be balanced if possible.
4.11.24 For
systems, machinery and equipment which are required to be shock capable,
adequate clearances are to be allowed between fixed and moving items,
equipment and structure and pipes and structure. General clearances
are to be approximately 100 mm all round.
4.11.25 For
systems, machinery and equipment which are required to be shock captive
or shock capable, all fixing lugs are to be closed eyes and not slots.
Minimum clearance holes are to be provided for bolts. In general,
bolts up to 20 mm diameter are to have a clearance of 1 mm on diameter
and for bolts larger than 20 mm, a clearance of 2 mm on diameter.
4.11.26 For
systems, machinery and equipment which are required to be shock captive
or shock capable, bolted connections are to be tightened to their
specified torque limits consistent with the allowable stress in the
bolt, typically 2/3 of the yield strength. Lock nuts that lock along
the thread length are to be used in preference to lock or star washers.
4.11.27 All
connections to equipment that is resiliently mounted are to be capable
of accommodating the maximum displacements induced by shock. Resilient
mounting of equipment onto equipment that is already resiliently mounted
is to be avoided.
4.11.28 For
systems, machinery and equipment which are required to be shock capable,
flexible hoses and bellows are to have adequate deflection capability
in all directions to accommodate relative displacements induced as
a result of shock.
4.11.29 Removable
items and racks, etc. are to be positively secured when in situ with
no reliance being made on friction grip or push fits.
4.11.30 Safety
equipment (removable escape ladders, fire extinguishers, etc.) is
to be secured with quick release arrangements.
4.11.31 Portable
items are to have secure stowage or attachments such that they do
not become free following shock.
4.11.32 Electrical
cables are to be installed to accommodate relative movement under
shock.
4.11.33 Where
electrical system circuit breakers and fuses are rigidly fastened
to the structure, they are to be of an approved shockproof design.
4.11.34 Electrical
plug-in components such as printed circuits or relays are to be positively
secured in position. Retention by friction is not permitted.
4.11.35 Flexible
mounts are not to be degraded by the use of other rigid connections
to equipment such as pipework.
4.12 Guidance for CBRN protection, detection and monitoring
4.12.1 Where
military requirements to operate under the threat of chemical, biological,
radiological and nuclear defence (CBRN) warfare have been specified,
the guidance in Vol 2, Pt 1, Ch 3, 4.12 Guidance for CBRN protection, detection and monitoring 4.12.2 to Vol 2, Pt 1, Ch 3, 4.12 Guidance for CBRN protection, detection and monitoring 4.12.14 may be used to assist
in achieving the requirements. The Owner is responsible for defining
the levels of threat, operating periods and for specifying any CBRN
Protection requirements in addition to the guidance in this Section.
The System Design Description for CBRN Protection of the ship should
be agreed between the designer and Owner, see
Vol 2, Pt 1, Ch 3, 3.3 Calculations and specifications 3.3.9. For hull structure guidance, see
Vol 1, Pt 4, Ch 1, 7 Design guidance for nuclear, biological and chemical defence.
4.12.2 The
prime objectives in the design of CBRN Protection arrangements should
address:
-
Protection of
the crew and embarked personnel.
-
Capability of
the ship to operate in close-down conditions when engaged in military
missions.
4.12.3 The
ship will have a citadel in which the crew can shelter and in particular,
ship operations can be managed for long-term close-down conditions.
This citadel may be part or all of the ship. Larger citadels may be
sub-divided into a number of smaller sub-citadels. The duration of
operation with a citadel in use is to be defined in the System Design
Description.
4.12.4 The
citadel should be designed to provide an over-pressure relative to
external ambient conditions such that any leakage of air flows outward
from spaces inside the ship. The system design for maintaining over-pressure
should recognise degradation of gas-tightness in the ship's structures
during operational service and take into account known leakages for
the purposes of establishing the required number of air filtration
units.
4.12.5 Fresh
air required for ventilation purposes should pass through an appropriate
level of filtration before entering the citadel. Jalousies fitted
at the intakes should be capable of controlling the ingestion of water,
particulate and corrosive marine salts to limit degradation of filter
units due to moisture carry over. The air filtration units should
be capable of providing protection against nuclear, biological and
chemical threats defined in the specified standards and should be
capable of being cleaned and maintained in accordance with the manufacturer's
recommendations. The air filtration systems should be capable of being
operated from within the citadel. The maintenance arrangements for
air filtration systems should ensure that there is minimum risk of
introduction of contaminants into the citadel.
4.12.6 The
number, capacity and arrangements of air filtration units should recognise
the requirements for operational capability within the ship’s
zoning policy and air supply requirements to any sub-citadels.
4.12.7 Access
to and from the citadel should be via air locks and cleansing stations
to decontaminate personnel entering the citadel.
4.12.8 A
means of monitoring the level of over-pressure within a citadel should
be provided.
4.12.9 Doors,
hatches and other closures that are part of the citadel boundary should
be clearly marked as such.
4.12.10 All
openings into the citadel should be capable of being closed to form
a gastight seal. In the case of fluid systems with overboard discharges
that are required to be open for operational reasons, these should
be fitted with water seals to prevent the ingress of external air.
Arrangements should be made to re-circulate air for ventilation/ air
conditioning purposes, such as galley air, and where necessary, provide
bleed valves such that air may be purged via the air locks/cleansing
stations without allowing external air to re-enter the citadel. The
arrangements for re-circulation and fresh air intakes should take
into account the maximum permitted levels of CO2 and any
other gases/ odours that may prejudice the safety of crew and embarked
personnel.
4.12.11 In
the case of machinery spaces that are to be kept ‘clean’
during CBRN states by closures, combustion air should be trunked directly
to the prime movers and adequate cooling is to be provided within
these spaces to maintain safe equipment operation. Arrangements should
be provided to permit engines to breathe as required for full power
operational requirements. See
Vol 2, Pt 1, Ch 3, 5.14 Machinery enclosures for requirements for machinery
enclosures.
4.12.12 A
means of preventing adherence of contamination and for decontamination
of the outside of the ship should be provided by pre-wetting/wetting
systems. Adequate means of drainage should be provided for pre-wetting/wetting
water. The siting of nozzles and drainage arrangements should be arranged
to avoid build-up of water and potential ingress of water into air
intakes for ventilation and machinery air intakes.
4.12.13 A
means of monitoring, indicating and warning of CBRN contamination
should be provided.
4.12.14 Nuclear
shelter positions for ship’s crew and embarked personnel should
be identified. These positions should be provided with adequate means
of ventilation capable of maintaining the atmosphere with a maximum
CO2 level of 1,5% for a defined period of time.
4.13 Electromagnetic compatibility (EMC)
4.13.2 Mobility and/or Ship Type systems, including weapons systems, are to be
designed and installed such that their performance does not degrade from the
manufacturer’s specifications as a result of susceptibility to electromagnetic
interference (EMI). This is to apply to EMI generated during both normal ship operations
and during military activities.
4.13.3 An EMC Test Plan is to be established, an EMC analysis carried out and a test report
produced, which are to be submitted for review. These are to be in accordance with one
of the following:
- the requirements and guidelines of IEC 60533, Electrical Installations in
Ships, Electromagnetic Compatibility; or
- the requirements of the Naval Authority, equivalent to (a), as defined in an
appropriate naval standard; or
- the requirements of the EMC Management Plan for the ship application, according
to its defined EM environment.
4.13.4 The EMC Test Plan is to demonstrate that an assessment of the verification
and validation requirements has been made, which demonstrates that the appropriate EMC
requirements have been specified.
4.13.5 The assessment required by paragraph Vol 2, Pt 1, Ch 3, 4.13 Electromagnetic compatibility (EMC) 4.13.4 is
to consider:
- the relative proximity and quantity of electrical and electronic equipment to
each other, such as transmitters and receivers; and
- whether the EMC requirements proposed are adequate, or whether more onerous
requirements are needed.
4.13.6 Mobility, Ship Type and Ancillary systems are to comply with the
appropriate emission and minimum immunity levels defined in one of the following, and as
appropriate to the assigned ship and vessel ConOps, see
Vol 2, Pt 1, Ch 2 Requirements for Machinery and Engineering Systems of Unconventional Design;
- IEC 60533, Electrical Installations in Ships, Electromagnetic
Compatibility. Additional testing is to be conducted when the EMC analysis
does not clearly identify that the requirements of the Naval Authority are
satisfied; or
- an appropriate naval standard, acceptable to the Naval Authority;
or
- an EMC Control Plan (see
Vol 2, Pt 1, Ch 3, 3.3 Calculations and specifications 3.3.12).
4.14 Machinery interlocks
4.14.1 Interlocks
are to be provided to prevent any operation of engines, turbines or
applicable auxiliary machinery under conditions that could hazard
the machinery or personnel. These are to include 'turning gear engaged',
'low lubricating oil pressure', where oil pressure is essential for
the prevention of damage during start up, 'shaft brake engaged' and
where machinery is not available due to maintenance or repairs. The
interlock system is to be arranged to 'fail safe'.
4.15 Stopping of machinery
4.15.1 Diesel engines, gas and steam turbines, other prime movers, Mobility
systems and Ship Type systems are to be provided with a means of emergency stop, capable
of being activated at a position outside the compartment in which the machinery is
located. The arrangements are to be fully independent of control and alarm systems, and
are to ensure a safe and controlled shutdown of machinery. Where such arrangements
depend upon programmable electronic equipment, they are to comply with the relevant
requirements in Vol 2, Pt 9, Ch 8, 5.4 Additional requirements for Mobility category and safety critical systems
4.15.2 Emergency
stops are to be designed to minimise the risk of accidental or unauthorised
operation.
4.16 Control of rotating systems
4.16.1 An
effective means of setting and adjusting the rotation speed of each
complete rotating system (e.g. prime mover, gearing, shafting, alternator
and propeller) to defined operating performance requirements is to
be provided. The means and arrangements for adjusting the speed of
rotation are to recognise any requirements for the avoidance of running
in barred speed range(s).
4.16.2 All
prime movers are to be provided with an efficient governor arrangement
that is capable of controlling the prime mover's set speed within
defined limits when subject to load changes. The performance of governors
is to recognise the rotating system's specification of capability
during normal, emergency and reversionary modes of operation. For
power train systems, the inertia of components and associated requirements
for speed control of the prime mover are to be addressed. See
Vol 2, Pt 2, Ch 1 Reciprocating Internal Combustion Engines, Vol 2, Pt 2, Ch 2 Gas Turbines and Vol 2, Pt 2, Ch 3 Steam Turbines for
the respective performance requirements of governors fitted to diesel
engines, gas turbines and steam turbines.
4.17 Survey and refit
4.17.1 Arrangements
are to be provided for the discharge of fuels and lubricating oils
from the ship to a safe off ship facility where operational requirements
necessitate system cleaning and refit.
4.18 Electromagnetic hazards
4.18.1 All
equipment, operating and observation positions are, as far as is practicable,
to be sited clear of sources of electromagnetic energy such as radars,
communication transmitters or lightning conductors.
4.18.2 Where
sources of electromagnetic energy or the swept beam of radar aerials
are in close proximity to equipment operating and observation positions,
suitable warning notices and markings are to be provided to draw attention
to the potential hazards.
4.19 Flexible hose and bellows expansion piece registers
4.19.1 Flexible
hoses and bellows expansion piece units are life limited and a Register
of such units is to be established and maintained for all units installed
on board where failure may result in any of the following:
-
Fire spread.
-
Flooding that
could lead to the loss of any compartment.
-
Loss of availability
of a mobility or ship type system.
-
Danger to personnel
from release of stored energy.
4.19.2 The
following information is to be included in the Register:
-
Equipment designation
and location on ship.
-
Purpose.
-
Hose specification
including end fittings.
-
Date of manufacture
and cure date in the case of rubber units.
-
Date of installation.
-
Date of pressure/installation
testing.
-
Routine inspection
interval.
-
Pressure testing.
-
Due for renewal.
A typical Flexible Hose Register format is shown in Table 3.4.4 Typical Flexible Hose
Register.
Table 3.4.4 Typical Flexible Hose
Register
Flexible hose register
|
System
|
Length
|
Equipment
|
Nominal bore
|
Position
|
Offset angle between
elbow and fittings
|
End fitting
1
|
End fitting
2
|
Purpose
|
Max.. working
pressure
|
Specification
|
Hose test
pressure
|
Manufacturer's part No.
|
Cure date
|
Date fitted
|
Date for renewal
|
Inspection, test, change date and
remarks
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|