Section 5 Fixed and steering nozzles, bow and stern thrust units, ducted propellers
Clasification Society 2024 - Version 9.40
Clasifications Register Rules and Regulations - Rules and Regulations for the Classification of Naval Ships, January 2023 - Volume 1 Ship Structures - Part 3 Design Principles and Constructional Arrangements - Chapter 3 Ship Control Systems - Section 5 Fixed and steering nozzles, bow and stern thrust units, ducted propellers

Section 5 Fixed and steering nozzles, bow and stern thrust units, ducted propellers

5.1 General

5.1.1 The requirements given in this Section are applicable to fixed and steering nozzles with an inner diameter of not greater than 5 metres.

5.1.2 For nozzles with an inner diameter greater than 5 metres, the maximum pressure acting on the nozzle is to be submitted by the designer. This pressure is to be used to determine the nozzle scantlings in accordance with the requirements of Vol 1, Pt 3, Ch 3, 5.3 Nozzle scantlings to Vol 1, Pt 3, Ch 3, 5.4 Nozzle stock and solepiece.

5.1.3 Suitable arrangements are to be provided to prevent the steering nozzle from lifting.

5.1.4 Effective means are to be provided for supporting the weight of the nozzle. The hull structure, in way of the nozzle supports, is to be suitably strengthened.

5.1.5 Care is to be taken in the manufacture of the nozzle to ensure its internal preservation and watertightness. The preservation and testing requirements are the same as for rudders, see Vol 1, Pt 3, Ch 3, 2.11 Rudder blade and Table 6.7.1 Testing requirements.

5.2 Design pressure

5.2.1 The design pressure for propeller nozzles, in kN/m2, is to be determined as follows:
Pd = czPd0
Pd0 = 9+0,0025Nδp for NN ≤ 63
Pd0 = 13+0,002Nδp for 63 < NN ≤ 200
Pd0 = for NN > 200

where

NN is the nozzle numeral

= 0,01Nδp

N is the maximum shaft power in kW
Ap is the propeller disc area, in m2, taken equal to:
δp is the propeller diameter in m
ϵ is a factor obtained from the following formula:

but not to be taken less than 0,1

cz is a coefficient taken equal to:

cz = 1,0 in Zone 2 (propeller zone)

cz = 0,5 in Zone 1

see also Figure 3.5.1 Nozzle construction

cf is a coefficient taken equal to:

cf = 1,0 for fixed nozzles

cf = 1,25 for steering nozzles

Figure 3.5.1 Nozzle construction

5.3 Nozzle scantlings

5.3.1 The scantlings of propeller nozzles are to be not less than required by Table 3.5.1 Nozzle construction .

Table 3.5.1 Nozzle construction

Item Requirement
(1) Nozzle plating but not less than 7,5 mm
(2) Ring webs and web stiffeners Not less than the attached nozzle plating in way of Zone 1
(3) Webs in way of headbox and pintle support structure tw = t + 4 mm
(4) Section modulus of nozzle profile about its neutral axis cm3
Symbols
Pd = nozzle design pressure, in kN/m2, see Vol 1, Pt 3, Ch 3, 5.2 Design pressure

t = thickness of nozzle plating, in mm

tw = thickness of web plating, in mm

s = spacing of web rings, in m

ks = material factor, as defined in Vol 1, Pt 6, Ch 5, 2.1 Design criteria

tk = corrosion thickness, to be taken as:
  • tk = 2,5 in general
  • tk = 1,5 for fresh water environments
  • tk = 0 for stainless steel

δp = propeller diameter, in m

Ld = nozzle length, in m

n = coefficient taken equal to:
  • n = 1,0 for steering nozzles
  • n = 0,7 for fixed nozzle
  • V = maximum service speed in knots

5.3.2 The Zone 2 nozzle plating is to be carried well forward and aft of the propeller tips with due allowance being made on steering nozzles for the rotation of the nozzle in relation to the propeller, and is to extend at least 0,25 Ld in length.

5.3.3 Fore and aft web stiffeners are to be fitted between the inner and outer skins of the nozzle. Both sides of the headbox and pintle support structure, are to be connected to fore and aft webs of increased thickness.

5.3.4 The adjacent ring webs fore and aft of those connected to the headbox and pintle support structure are to be of a similar thickness to the ring webs connected to the headbox and pintle support structure.

5.3.5 Local stiffening is to be fitted in way of the top and bottom supports which are to be integrated with the web stiffeners and ring webs. Continuity of bending strength is to be maintained in these regions.

5.3.6 The plating thickness of attached fins is to be not less than the Zone 1 nozzle plating thickness and fins are to be adequately reinforced. Solid fins shall not be less than 25 mm thick.

5.4 Nozzle stock and solepiece

5.4.1 The requirements for the nozzle stock are to be derived, in accordance with Vol 1, Pt 3, Ch 3, 2.10 Rudder stock scantlings, using the lateral nozzle force and maximum nozzle torque obtained in this sub-Section.

5.4.2 The nozzle stock is to be dimensioned such that the stresses do not exceed the permissible stress given in Table 3.2.5 Rudder stock permissible stresses.

5.4.3 The lateral nozzle force, CR, at the centre of pressure is to be determined as follows:
CR = PdAt 103N
where
Pd = nozzle design pressure in zone 2, in kN/m2
At = total projected area of nozzle and supporting structure, in m2
At = An + Af + As
where
An = projected area of nozzle, in m2, to be taken as 1,57δpLd
Af = projected area of nozzle flap, in m2
As = projected area of support structure in the longitudinal plane, in m2

where δp and Ld are defined in Table 3.5.1 Nozzle construction .

5.4.4 The maximum nozzle torque,QR, is to be determined as follows:
QR = Cr × r Nm
where
r = distance from the centre of pressure to the stock, in m, to be taken as:
c = nozzle length plus the length of the nozzle flap if present.
α = relative centre of pressure along the nozzle length, to be taken as:
α = 0,25 for fixed nozzles
α = 0,33 for steering nozzles
k1 = ratio of the nozzle area forward of the stock centreline to the combined area of the nozzle and flap
k1 =

A1 is the portion of the nozzle area located forward of the stock centreline, see also Figure 3.5.2 Nozzle geometry

Cr, An and Af are given in Vol 1, Pt 3, Ch 3, 5.4 Nozzle stock and solepiece 5.4.2

Figure 3.5.2 Nozzle geometry

5.4.5 The solepiece is to be assessed using direct calculation. Bending stresses, derived using the lateral nozzle force calculated in accordance with Vol 1, Pt 3, Ch 3, 5.4 Nozzle stock and solepiece 5.4.3, are not to exceed 70 N/mm2.

5.5 Nozzle headbox

5.5.1 The section modulus of the headbox, Z, about the longitudinal axis is to be not less than:
Z = 0,143PdAtDH × 102 cm3
where
Pd = nozzle design pressure in zone 2, in kN/m2
DH =
where
δh = depth of headbox, in m
δp = propeller diameter, in m
At = is given in Vol 1, Pt 3, Ch 3, 5.4 Nozzle stock and solepiece 5.4.2

5.5.2 Plans detailing the integration of the headbox into the sternframe are to be submitted.

5.6 Ancillary items

5.6.1 Requirements for ancillary items such as bearings, couplings, pintles, etc. are given in Vol 1, Pt 3, Ch 3, 2 Rudders.

5.7 Welding

5.7.1 Double continuous welds are to be used as far as practicable for the connection between the inner and outer nozzle plating and the internal stiffening rings and webs. Slot welding is not permitted for the inner nozzle plating.

5.7.2 Additional welding requirements are given in Vol 1, Pt 3, Ch 3, 2.4 Welding and design details.

5.8 Steering gear and allied systems

5.8.1 For the requirements of steering gear, see Vol 2, Pt 6, Ch 1 Steering Gear.

5.9 Thruster unit wall thickness

5.9.1 The wall thickness of the unit is, in general, to be in accordance with the manufacturer’s practice, but is to be not less than the thickness of the adjacent shell plating plus 10 per cent or 2 mm whichever is the greater, subject to a minimum of 7 mm.

5.10 Thruster unit installation details

5.10.1 The tunnel tube is to be fitted either between a pair of deep floors or bulkheads extending to above the design waterline or in a separate watertight compartment.

5.10.2 The shell plating thickness is to be locally increased by 50 per cent in way of tunnel thruster connections.

5.10.3 For welded tube connections the welding is to be by full penetration welding.

5.10.4 The tunnel tube is to be framed to the same standard as the surrounding shell plating.

5.10.5 The unit is to be adequately supported and stiffened.

5.11 Propeller ducting

5.11.1 Where propellers are fitted within integral ducts/tunnels, the plating thickness in way of the blades is to be increased by 50 per cent.

5.11.2 The tunnel wall in way of the propeller blades is to be additionally stiffened.

5.12 Surface drive mountings

5.12.1 Transoms through which surface drive systems pass and which are required to carry thrust, significant weight, torque, moment, etc. are to be adequately reinforced.

5.12.2 The thickness of transom plating in way is to be increased by 50 per cent or as advised by the drive manufacturer, whichever is the greater.

5.12.3 Steering rams are to be mounted on suitably reinforced areas of plating supported by additional internal stiffening, details of which are to be submitted for consideration.

5.13 Novel features

5.13.1 Where the Rules do not specifically define the requirements for novel features, then the scantlings and arrangements are to be determined by direct calculations. Such calculations are to be carried out on the basis of the Rules, recognised Standards and good practice, and are to be submitted for consideration.


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